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E46 M3 (2001-2006) Engine: S54 - Max Hp: 333 hp at 7,900 rpm / 262 lb/ft at 4,900 rpm
Total Produced: 45,000+ - Years Produced: 2001 to 2006.

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Old Tue, Jul-24-2012, 03:12:25 PM   #31
Bmill160
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Default Re: Hole in my Valve Cover

If the motor didn't shut off when the smoke appeared (post apocolypse) and there wasn't any noise or warning lights, what are the chances I didn't contact any valves or anything?
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Old Tue, Jul-24-2012, 03:15:22 PM   #32
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Exclamation Re: Hole in my Valve Cover

Quote:
Originally Posted by nnacpil View Post
How is it worse?
http://www.m3forum.net/m3forum/showt...post1065358457

It is my opinion that the cam gear bolt failure is not due to material failure but that they become loose for some reason and this causes the cam gear to grind against the bolt threads. Over time this sawing action leads to the bolts shearing. Why the bolts become loose is the million dollar question. Perhaps it's an improper torque setting on one of the engine builder's torque wrench? That would explain why some engines never experience a bolt failure while others are affected relatively early in their service life.

Bottom line: Inspect for loose cam gear bolts whenever you have the valve cover off. If they are loose, replace them, ideally with the original part number. If they are not loose, leave them intact.
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Old Tue, Jul-24-2012, 03:34:40 PM   #33
drunk hal
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Default Re: Hole in my Valve Cover

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Originally Posted by Dirty Elf View Post




You think that wear occurred on tight bolts?

Last edited by drunk hal; Tue, Jul-24-2012 at 03:45:07 PM.
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Old Tue, Jul-24-2012, 03:40:32 PM   #34
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Default Re: Hole in my Valve Cover

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Originally Posted by Dirty Elf View Post
Unless you consider replacing the exhaust cam gear hub preventative maintenance, which would be sort of ridiculous, then most of these cases are on cars that the owners perform regular maintenance and are just cruising down the highway with no warning signs when they explode. No amount of preventative maintenance can prepare you for that.
The keyword, which was bolded, underlined and capitalized, was most, not all.
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Old Tue, Jul-24-2012, 04:26:21 PM   #35
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Default Re: Hole in my Valve Cover

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Originally Posted by drunk hal View Post
You think that wear occurred on tight bolts?
No, no, I wasn't trying to argue with your or your point.. maybe I chose the wrong smiley, sorry about that. Just pointing out that these bolts, new or old, definitely have problems.

Quote:
Originally Posted by Firstboost View Post
The keyword, which was bolded, underlined and capitalized, was most, not all.
Your point is valid, but doesn't really pertain to the catastrophic vanos failures at all. Most, if not all, of the problems of this nature that I have seen have been to cars that have been well maintained. Obviously the engine is going to be better off with routine maintenance, but even if it is maintained to the teeth, it doesn't seem to prolong or prevent these catastrophic failures.
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Old Tue, Jul-24-2012, 11:45:48 PM   #36
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Default Re: Hole in my Valve Cover

Ok... UPDATE:

We towed it over to Kelly BMW from IPS Motorsports to have the diagnosis done there. We got as far as taking the valve cover off and there is a tooth missing from the cam and broken bits from the tensioner and guide. The IPS techs are fairly certain the chain jumped and the motor lost time which would bend the valves and basically destroy the inside of the motor.

Had some calls with BMWNA and they are waiting on the diagnosis from Kelly so we can "see how they can help." Keeping my fingers crossed at the moment until they tear into it. Hopefully BMW does the right thing. :/ Sure would go a long way down the road when it's time for the next one.
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Old Wed, Jul-25-2012, 04:43:14 AM   #37
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Default Re: Hole in my Valve Cover

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Originally Posted by Bmill160 View Post
Ok... UPDATE:

We towed it over to Kelly BMW from IPS Motorsports to have the diagnosis done there. We got as far as taking the valve cover off and there is a tooth missing from the cam and broken bits from the tensioner and guide. The IPS techs are fairly certain the chain jumped and the motor lost time which would bend the valves and basically destroy the inside of the motor.

Had some calls with BMWNA and they are waiting on the diagnosis from Kelly so we can "see how they can help." Keeping my fingers crossed at the moment until they tear into it. Hopefully BMW does the right thing. :/ Sure would go a long way down the road when it's time for the next one.
extremely interested. whatever you do: TAKE NOTES, WRITE DOWN NAMES, GET ADDRESSES AND PHONE NUMBERS AND EMAIL ADDRESS

good luck to you sir
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Old Wed, Jul-25-2012, 08:37:40 AM   #38
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Default Re: Hole in my Valve Cover

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Originally Posted by Dirty Elf View Post
No, no, I wasn't trying to argue with your or your point.. maybe I chose the wrong smiley, sorry about that. Just pointing out that these bolts, new or old, definitely have problems.
Ha, no prob.
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Old Wed, Jul-25-2012, 12:16:33 PM   #39
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Default Re: Hole in my Valve Cover

sucks dude. Serious design failure...no wonder the e92 didnt have a vanos
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Old Wed, Jul-25-2012, 12:28:38 PM   #40
Bmill160
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Default Re: Hole in my Valve Cover

So there is PLENTY of talk about VANOS failures that result from the tabs breaking off or the cam gear bolts shearing... but how many of these are caught and how many result in a destroyed motor? Anybody have any ideas?
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Discussing Hole in my Valve Cover in the E46 M3 (2001-2006) Forum - Engine: S54 - Max Hp: 333 hp at 7,900 rpm / 262 lb/ft at 4,900 rpm
Total Produced: 45,000+ - Years Produced: 2001 to 2006. at BMW M3 Forum.com (E30 M3 | E36 M3 | E46 M3 | E92 M3 | F80/X)