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E46 M3 (2001-2006) Engine: S54 - Max Hp: 333 hp at 7,900 rpm / 262 lb/ft at 4,900 rpm
Total Produced: 45,000+ - Years Produced: 2001 to 2006.

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Old Mon, Jul-23-2012, 07:16:21 PM   #1
Bmill160
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Default Hole in my Valve Cover

I was driving home from work the other day and turning into the high school where I coach on the side, and I started blowing white smoke behind me and from under the hood. I popped it out of gear and pulled over immediately and shut the motor off (smoke is never good...)

When I lifted the hood, there was oil spatter all over the inside of the engine bay. I keep my engine detailed so it was very quickly obvious where the oil was coming from. A portion of the VCG was protruding from its seat and I was assuming (and hoping) that I just blew the VCG.

I had the car towed to a local high end sports car dealer and when we took the cover off, we found a large hole had been ripped in the valve cover right above the timing chain. Has anyone seen this before or have any ideas why it would have happened?

From some reasearch, I'm seeing either VANOS hub tabs being ripped off or a similar failure. We don't know the extent of the damage yet but I wanted to reach out for advice. We've owned BMW's forever and this is my second M, but this should NOT happen...
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Old Mon, Jul-23-2012, 07:24:46 PM   #2
Bmill160
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Default Re: Hole in my Valve Cover

Here is the picture...
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File Type: jpg IMG959188.jpg (80.5 KB, 374 views)
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Old Mon, Jul-23-2012, 07:28:05 PM   #3
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Default Re: Hole in my Valve Cover

Looks like your cam bolts backed out or vanos tab broke off. Hopefully you pulled over right away and your engine isn't toast

Post 50 http://m3forum.net/m3forum/showthrea...+change&page=5
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Old Mon, Jul-23-2012, 07:32:14 PM   #4
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Default Re: Hole in my Valve Cover

Quote:
Originally Posted by Hrvat View Post
Looks like your cam bolts backed out or vanos tab broke off. Hopefully you pulled over right away and your engine isn't toast

Post 50 http://m3forum.net/m3forum/showthrea...+change&page=5
Yes sir, that's the thread right there.
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Old Mon, Jul-23-2012, 08:01:48 PM   #5
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Default Re: Hole in my Valve Cover

I didn't throttle after I saw the smoke, just coasted about 100 feet to the first safe spot. It didn't throw the check engine light or sound funny or anything. I didn't even hear a bang when it happened, nothing out of the ordinary except the smoke.

An engine should not just instantaneously blow like that without warning and with proper maintenance..

I'll update as soon as I hear..
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Old Mon, Jul-23-2012, 08:05:48 PM   #6
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Default Re: Hole in my Valve Cover

good luck man. Looks like you may have caught it in time. If so, you just dodged a bullet and you need to buy a lottery ticket.
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Old Mon, Jul-23-2012, 08:12:18 PM   #7
COOKi3
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Default Re: Hole in my Valve Cover

Deffinitly update us and let us know if the tabs were broken. Goodluck
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Old Mon, Jul-23-2012, 08:17:07 PM   #8
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Default Re: Hole in my Valve Cover

Quote:
Originally Posted by Hrvat View Post
Looks like your cam bolts backed out or vanos tab broke off. Hopefully you pulled over right away and your engine isn't toast

Post 50 http://m3forum.net/m3forum/showthrea...+change&page=5
Quote:
Originally Posted by intelone View Post
Yes sir, that's the thread right there.
Have either of you guys taken the VANOS or the cam gear bolts off an S54 and looked at the parts your claim to be failing?

It could be the Exhaust hub tab(s) that might have broke and cased this. I highly doubt it is the Cam gear bolts as they dont have anywhere to go. If they do I would image (when all 6 break, all at once) it would cause much more serious damage than that. Also his sproket is still in place, therefor at least once cam gear bolt in on there and the ones that broke (if any that did) are trapped behind the intake hub.

Either way OP sorry to hear this, keep us updated!
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Old Mon, Jul-23-2012, 08:22:23 PM   #9
Firstboost
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Default Re: Hole in my Valve Cover

I theorize a broken exhaust hub tab that got caught in the timing chain, caused the chain to jump/snap and hit the valve cover causing it to break.

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Old Mon, Jul-23-2012, 08:26:32 PM   #10
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Default Re: Hole in my Valve Cover

Quote:
Originally Posted by Firstboost View Post
I theorize a broken exhaust hub tab that got caught in the timing chain, caused the chain to jump/snap and hit the valve cover causing it to break.

+1,

you will probably need a another engine.
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Discussing Hole in my Valve Cover in the E46 M3 (2001-2006) Forum - Engine: S54 - Max Hp: 333 hp at 7,900 rpm / 262 lb/ft at 4,900 rpm
Total Produced: 45,000+ - Years Produced: 2001 to 2006. at BMW M3 Forum.com (E30 M3 | E36 M3 | E46 M3 | E92 M3 | F80/X)